Coatings

Coatings

Nickel plating

Electroless nickel plating (ENP) is a widely used surface engineering technology that has gained significant popularity across numerous industrial sectors.


In industrial applications, corrosion and wear resistance are among the key requirements for machine components and tools.


Specification based on:

ASTM B733-22


Type of coating:

Chemical (autocatalytic) nickel plating – Ni-P (6–9% P)

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Precision in Every Detail

Specifications of Offered Coatings

Electroless Nickel Plating (ENP) parameters according to ASTM B733 classification

Coating Type by Composition

Type I: No requirements (Ni)

Type IV: 5–9% (Standard engineering applications)


Service Condition - Based on Coating Thickness

SC0: 0.1 µm (Diffusion barriers, underlayers)

SC1: 5 µm (Light corrosion protection)

SC2: 13 µm (Moderate industrial environments)


Heat Treatment Class (Table 3 – ASTM B733-22)

Class 1: None (No heat treatment)

Class 2: 260–400°C (Maximum hardness)

Class 3: 180–200°C (Stress relief, adhesion on steel)

Class 4: 120–130°C (Adhesion on carburized steel or aged aluminum)

Class 5: 140–150°C (Adhesion on aluminum and copper alloys)

Class 6: 300–320°C (Adhesion on titanium)



Coatings
Corrosion tests

Metallic coating durability test stand SALT-CAB 250. It is used to evaluate sample coatings in a test with variable temperature and humidity according to ISO 9227, ISO6270, ASTM B11. The salt mist test is most often used to check the effectiveness of the production process. The corrosion chamber allows for comparative tests of corrosion resistance of materials such as paints and coatings. We use it, among others, to evaluate the nickel coatings we produce

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Coatings
Coating thickness tests

The offer includes three devices for measuring coating thickness:


  • FISHER X-RAY XAN 222 Fluorescence Spectrometer - fast and non-destructive analysis of metallic coatings. It is used to measure not only the thickness but also the chemical composition of the coating.
  • FISHER DUALSCOPE FMP 40 coating thickness gauge - precise measurement of the thickness of both metalized and electroplated coatings, on magnetic and non-magnetic substrates.
  • INSIZE ISU-250C ultrasonic thickness gauge - measurement of the thickness of various materials, e.g. steel, plastic, glass, nylon, resin, ceramics, rubber, ice.
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Powłoki
Badania grubości powłok

W ofercie dostępne są trzy urządzenia do pomiaru grubości powłok:


  • Spektrometr fluorescencyjny FISHER X-RAY XAN 222 – szybkie
    i nieniszczące analizy powłok metalicznych. Służy do pomiaru nie tylko grubości, ale także składu chemicznego powłoki.
  • Miernik grubości powłok FISHER DUALSCOPE FMP 40
    – precyzyjny pomiar grubości powłok zarówno metalowanych jak
    i naniesionych galwanicznie, na podłożach magnetycznych
    i niemagnetycznych. 
  • Grubościomierz ultradźwiękowy INSIZE ISU-250C – pomiar grubości różnych materiałów, np. stal, tworzywo, szkło, nylon, żywica, ceramika, guma, lód.
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Additional Services

  • Stress relief before coating
  • Stress relief after coating (hydrogen embrittlement reduction)
  • Peening (glass bead blasting) before coating
  • Protective atmosphere during heat treatment above 260°C: Nitrogen / Argon
  • Hardness testing
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